A Pressure-Amplifying Monopropellant Engine for Actuator-Localized Pneumatic Power

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DOI http://dx.doi.org/10.1109/RoboSoft63089.2025.11020950
Reference S.D. Gollob, A. Comoretto, Q. Yu, M. Fernandez, K. Adebajo, J.T.B. Overvelde, K. Becker and E.T. Roche: A Pressure-Amplifying Monopropellant Engine for Actuator-Localized Pneumatic Power In: IEEE 8th International Conference on Soft Robotics, RoboSoft 2025, New York: IEEE, 2025. (IEEE International Conference on Soft Robotics (RoboSoft);)
Group Soft Robotic Matter

Despite its various potential uses, untethered pneumatics have little practical use due to the speed, power, and controllability limitations of power systems, and system-design restrictions (dead volume contained in pneumatic circuits and hardware needed to handle high actuator pressures). In this work, we present a compact monopropellant engine that localizes pressure generation to actuators. Our approach minimizes dead volume by eliminating pneumatic circuitry and allows high-pressure actuation from a low-pressure fuel source. We introduce the architecture, present a hardware implementation, and prove our pressure-amplification working principle experimentally. We also experimentally demonstrate fast response time (100kPa), high flow rate capacity 140 SLM/kg), and the ability to control the rate of gas output and volume of produced gas. Finally, we interface the engine with two distinct soft actuators to demonstrate its plug-and-play ease of use, operating at both high speeds and high pressures, and estimating a promising power output range (~5-25W/kg). With this design, we hope to move closer towards self-contained pneumatic muscles that interface with low-pressure embodied energy storage, which may increase the viability of pneumatic actuation for untethered robotic applications.